Quality & Improvement

HACCP (Hazard Analysis and Critical Control Points)

Also known as: Hazard Analysis Critical Control Point, HACCP plan

A systematic, preventive food-safety system that identifies biological, chemical, and physical hazards and controls them at critical control points, built on seven principles.

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HACCP is a management system in which food safety is addressed through the analysis and control of biological, chemical, and physical hazards from raw material production and handling through to manufacturing, distribution, and consumption of the finished product. [1] Its defining purpose is prevention: the FDA states that preventing problems from occurring is the paramount goal underlying any HACCP system. [1] Rather than relying on finished-product testing, HACCP focuses control at the steps in a process where a hazard can be prevented, eliminated, or reduced to an acceptable level, known as critical control points (CCPs). [3] The approach is described in seven principles, set out by the FDA and in the HACCP annex to the Codex General Principles of Food Hygiene (CXC 1-1969): conduct a hazard analysis, determine the CCPs, establish critical limits, establish monitoring procedures, establish corrective actions, establish verification procedures, and establish record-keeping and documentation procedures. [1] [3] HACCP does not stand alone. Prerequisite programs such as current Good Manufacturing Practices (GMPs) and Sanitation Standard Operating Procedures (SSOPs) provide the foundation of basic hygiene and operating conditions on which a HACCP plan is built, and in regulated meat and poultry plants they are a required part of the overall food-safety system. [1] [3] [4]

Key characteristics

  • Principle 1, hazard analysis: identify the biological, chemical, and physical hazards reasonably likely to occur in the process. [1] [3]
  • Principles 2 and 3, CCPs and critical limits: determine the steps where control is essential to prevent, eliminate, or reduce a hazard, and set a maximum or minimum value (the critical limit) for each. [1] [3]
  • Principle 4, monitoring: establish procedures to observe each CCP; the FDA notes monitoring is usually done by physical and chemical tests and visual observation rather than slow microbiological testing. [1]
  • Principle 5, corrective actions: define what to do when monitoring shows a critical limit has not been met. [1] [3]
  • Principle 6, verification: establish procedures to confirm the HACCP system is working as intended. [1] [3]
  • Principle 7, record-keeping: establish documentation that records hazards, CCPs, limits, monitoring, and corrective actions. [1] [3]

Example

A cooking CCP in a ready-to-eat poultry plant

A plant producing cooked, ready-to-eat chicken identifies the cook step as a critical control point, because cooking to a target temperature is essential to eliminate pathogens such as Salmonella. [1] The hazard analysis flags the biological hazard, the cook step is named a CCP, and a critical limit is set as a minimum internal temperature held for a minimum time. [3] An operator monitors temperature on every batch and records it. If a batch falls below the critical limit, the written corrective action says to hold the product and recook or dispose of it, and to document what happened. [1] Underneath all of this sit prerequisite programs: the SSOPs that keep the line sanitary and the GMPs that keep the facility in good operating condition, without which the CCP controls cannot be trusted. [3] [4]

Comparison

HACCP vs prerequisite programs

Aspect HACCP plan Prerequisite programs (GMP/SSOP)
Scope Specific hazards at specific process steps (CCPs) Site-wide basic conditions: hygiene, sanitation, pest control
Role The control system built on top of the foundation The foundation that must be in place before HACCP
Focus Critical limits, monitoring, corrective actions at CCPs General good manufacturing and sanitation practice
Example Cook step held to a minimum temperature and time Documented cleaning and sanitizing of equipment

How SOPX handles this

HACCP lives or dies on whether the hygiene, monitoring, and sanitation tasks actually happen the same way on every shift, and whether you can prove it. SOPX turns those tasks into visual, step-by-step SOPs for food production lines: a supervisor films the real procedure or imports an existing PDF, and the steps are available in 50+ languages so mixed-language shifts all follow the same method. Every SOP is versioned and reachable by QR code at the line. For the monitoring and corrective-action steps behind a CCP, Run mode adds per-step checks and sign-off, so the work is captured with a name and timestamp as it happens, which supports the record-keeping that HACCP expects and the kind of documented evidence quality and compliance teams rely on. SOPX documents and proves the procedures that sit under your plan. It is not your HACCP plan itself and it is not a certifying body.

Related use case: Quality & Compliance →

Frequently asked questions

What are the seven principles of HACCP?
Conduct a hazard analysis; determine the critical control points (CCPs); establish critical limits; establish monitoring procedures; establish corrective actions; establish verification procedures; and establish record-keeping and documentation procedures. [1] [3] The same seven principles appear in the FDA guidelines and in the HACCP annex to the Codex General Principles of Food Hygiene (CXC 1-1969). [1] [3]
What is a critical control point (CCP)?
A CCP is a step in a process at which control can be applied and is essential to prevent or eliminate a food-safety hazard, or reduce it to an acceptable level. [3] Each CCP has a critical limit, a maximum or minimum value such as a temperature or time that must be met to keep the hazard under control. A cook step held to a minimum temperature is a common example of a CCP. [1]
How is HACCP different from prerequisite programs like GMP and SSOP?
Prerequisite programs such as current Good Manufacturing Practices and Sanitation Standard Operating Procedures address site-wide basic conditions like hygiene, sanitation, and pest control, and the FDA describes them as an essential foundation for a successful HACCP plan. [1] HACCP sits on top of that foundation and controls specific hazards at specific process steps. In FSIS-regulated meat and poultry plants, written sanitation procedures and other prerequisite programs are a required part of the overall food-safety system. [3] [4]
Is HACCP a documentation system or a testing system?
It is primarily a preventive control and documentation system, not a finished-product testing system. The FDA notes that microbiological testing is seldom an effective way to monitor CCPs because results take too long, so monitoring is usually done through physical and chemical tests and visual observation, with the results recorded. [1] Record-keeping is itself one of the seven principles. [1] [3]
What role do SOPs play in HACCP?
SOPs underpin the parts of HACCP that people carry out by hand: the monitoring of CCPs, the corrective actions when a critical limit is not met, and the sanitation work in the prerequisite programs. [3] [4] Clear, consistent procedures are how a plant makes sure these steps are performed the same way every shift and recorded as evidence, which is what verification and record-keeping rely on. [1]

Sources

Statements above draw on the references below. Numbers in the text link to the matching entry.

  1. [1]
    HACCP Principles & Application Guidelines
    U.S. Food and Drug Administration (FDA) · Accessed 2026-06-21
  2. [2]
    Hazard Analysis Critical Control Point (HACCP)
    U.S. Food and Drug Administration (FDA) · Accessed 2026-06-21
  3. [3]
    General Principles of Food Hygiene (CXC 1-1969) and its HACCP Annex
    Codex Alimentarius Commission (FAO/WHO) · Accessed 2026-06-21
  4. [4]
    Pathogen Reduction; Hazard Analysis and Critical Control Point (HACCP) Systems
    USDA Food Safety and Inspection Service (FSIS) · Accessed 2026-06-21

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